MA-400 - Automatic CNC tube rolling work centre with machine vision and pallet change

MAUS ITALIA has solved the problem of production of tube bundle batches with small dimension with an automatic tube rolling work centre complete with innovative solutions, such as:

• machine vision system for rapid centring of holes;
• multiple fixing templates with vertical loading for the assembly of tube bundles and precise positioning for bundle;
• pallets for the loading/unloading of tube bundle batches in front of the MA-400

Automatic CNC tube rolling work centre with machine vision and pallet change

Quality, uniformity and repeatability of the tube-tubesheet joint guaranteed

Operation with tube bundle batches pallet change

• Easy positioning
  References and mechanical feedback on the MA-400 and its pallets make positioning of the tube bundle batch easy and precise
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• Automatic workpiece zero
  Thanks to the use of a machine vision system, the procedure for centring the tubes is guaranteed automatically and in short times without any mechanical contact
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• Operation
  The MA-400 works autonomously by following the program set using the dedicated MausCAM software and expand each tube of the tube bundle batch by passing from one bundle to the next
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• New pallet preparation
  While the pallet is being processed, the operator can get the next pallet ready so as to reduce downtime
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• Pallet changet
  When processing is finished, the MA-400 waits in stand-by mode for the pallet to be changed by the operator who replaces it and unloads the tube bundles which have already been processed

FOCS 4 Sight

Self-learning centring system with camera

Machine vision system for the automatic centring of tubes without mechanical contact. Combines higher rapidity with extreme precision guaranteeing:

Immediate identification of the zero work piece;
Detection and automatic correction of any hole positioning errors;
Programmable intervention for each tube and at regular intervals;

CNC control console

User friendly

Located to ensure maximum visibility of the work zone, it is extremely user-friendly and ensures maximum operational simplicity and access to all parameters by the operator.

Real-time report for a tube expansion which is always certified
The constant and growing demand for documentation suitable for certifying the total quality of the jobs is satisfied by thorough and detailed data archiving.
The report file, as well as recording the dimensional measurement of the rolled tube, also saves its position on the matrix of tubesheet holes, ensuring total traceability of each operation without the possibility of error.

Maus Italia machinery will transform you into a Smart Factory!

The compliance of the MA-400 with the requirements of the "INDUSTRY 4.0" system has been examined by an accredited third party and has been deemed adequate to allow interconnection between the machine and company systems.